7 Products Perfect for Molded Pulp Trays

Table of Contents

Molded pulp trays are ideal for packaging eggs, reducing breakage rates from 3% to 1%. They offer excellent protection for electronics, cutting damage rates to below 0.5%. Glass bottles also benefit, with damage reduced to 0.5% compared to 4% in other materials. For fruits and vegetables, damage reduces from 10% to less than 2%. Coffee cups see fewer spills, and cosmetic products experience damage rates drop below 1%. For industrial parts, damage rates decrease from 10% to around 2%, enhancing overall cost efficiency and sustainability.


One of the most common products that benefit from the use of molded pulp trays is eggs. Due to its fragile nature, the unique design of such packaging provides a snug fit for such products, which significantly reduces movement and the risk of cracking it during transportation. It is also safer than plastic or styrofoam, that while being significantly less beneficial and eco-friendly than the molded pulp trays, are not as efficient in decreasing damage rates.

A typical grocery store receives thousands of eggs every week. It has been established by the data that the usage of molded pulp trays decreases breakage rates from around 3% to a little less than 1%. This number, while appearing to be insignificant on its own, results in substantial funds saved due to the reduced amount of broken eggs. This is beneficial from the retailer’s perspective, while customers also profit from it through increased satisfaction and better conditions of return and exchange. Additionally, the decreased damage leads to the reduced amount of wasted resources and lower disposal costs. The packaging is also beneficial in terms of sustainability and is considered “green” because it is made from recycled paperboard and newspapers. The molding process uses less energy than the production of plastic, as it reduces electricity and water consumption by 70%.

This means not only that it is a far less polluting choice but also that it results in significantly lower costs due. Retailers profit from selling products in molded pulp trays because they are biodegradable and compostable, features that are important for an ever-increasing category of eco-friendly customers. In the modern market, where a substantial amount of customers consider environmentally friendly purchases one of the most important characteristics of a company, molded pulp trays can provide a competitive advantage in brand image.



Most consumer electronics such as smartphones, tablets, or laptops are sensitive to airflow and require a high degree of secure and protective packaging in shipment against impacts and vibrations. Molded pulp trays have gained popularity in the electronics industry as they can be engineered to the exact size of the item and, thus, provides protection superior in many ways to more ‘traditional’ protective materials like bubble wrap or plastic inserts. For example, in case of electronics shipping comparison statistic shows less transit damage by molded pulp than ‘conventional’ plastic packaging. The result shows that around 0.5% damage rate displays the quantity of electronics received in damaged condition by molded pulp packaging as opposed to 1.5% damage rate of conventional plastic. While in percent comparison the difference does not seem significant, it should be noted that manufacturers usually produce large lines of consumer electronics and work with high-value products, so even 1% difference can save a lot of money.

Molded pulp also provides a viable business advantage during shipment as its weight is as minimal as its quarter compared to packaged goods. Thus, molded pulp weighs around 10 to 15% of the produced items. With plastic materials also entering the shipment, the total weight of the packages in general can be heavier, making shipment more costly.250 On average, the weight of the final shipment is reduced, which subsequently helps reduce shipping costs.

Molded pulp provides additional cost efficiency advantages because the material expenses are significantly less compared to fabricated plastics: the cost difference is measured by up to 20% because recycled paper is cheaper to use as a material than petroleum, from which plastics are fabricated. In addition, The manufacture of molded pulp is also more cost-efficient because the production of molded pulp consumes 50% less energy compared to plastic.

In the consumer electronics industry, where new products are consistently made, the opportunity for completion is very important as new customized mold can be made quickly and inexpensively for molded pulp. On the other hand, plastics are fabricated by injection press that costs thousands of dollars and requires substantial time for production.

Glass Bottles

As a material, glass is ideal for most types of beverages, including wine, beer, and artisanal sodas. At the same time, the fragility of glass makes it necessary to use some kind of packaging that will ensure the bottles do not strike one another and absorb most impacts. Such protection is provided by molded pulp trays. Made from waste paper or other cellulose material mixed with water and other fibers, molded pulp trays can provide excellent opportunities for the transportation of glass bottles. Whereas many companies in the beverage industry have traditionally used some sort of plastic or styrofoam dividers, molded pulp has proven to be far more beneficial.

First and foremost, molded pulp is an excellent form of protection. In the beverage industry, this is of paramount importance to ensure the delivery of the final product in the right quality and attractive to consumers. According to many reports from retailers and producers who use the product, after making the switch to molded pulp and away from much more flimsy styrofoam or plastic dividers, the incidence of breakage and associated loss of product has been greatly reduced. The cases tend to be as few as 0.5% in properly designed molded pulp trays as in comparison with around 4% or so for most other types of packaging which offers significantly less protection.

Such better protection also yields better economic outcomes. In many instances, a vineyard sending 100,000 bottles for shipping has to brace itself to lose up to 4,000. Moreover, with the molded pulp trays, even a less expensive bottle used with so much less expense in replacing broken bottles still placed the companies in the thousands of dollars of saving on a yearly basis. Another advantage of molded pulp is not going to get soggy and fall apart while sitting in a cooler in the back of a store or turn to mush if the beer or soda spills in the refrigerator or the cabinet.

The moisture resistance is also complemented by the resistance of molded pulp to degradation from humidity itself. A beer or soda stored in a cool, damp place while waiting to be sold in a store will not harm the packaging it is placed in as it might refuse with ordinary cardboard dividers. Most cardboards, let alone paper, will lose a large portion of their strength when wet; therefore, molded pulp can ensure the bottles remain undamaged from the warehouse to the final consumer.

Finally, molded pulp trays can easily be customized for a variety of branding options. As it was mentioned, people often keep packaging from wineries and breweries and may be able to identify a particular product by the logo on the interior of the tray. Putting the logo directly on the tray can be a very inexpensive proposition when it comes to molded pulp as compared to the same arrangement with plastic, the molding of which has to be paid.


Fruits and Vegetables

Molded pulp trays are a perfect packing solution for fruits and vegetables, such as apples, tomatoes, or pears. Such products require the minimum likelihood of getting bruised, as well as a desire to look fresh from the farm to the consumer. The trays are designed to cushion the fruit or the vegetable, which decreases the impact when the produce is handled or transported. The most valuable feature of a molded pulp for fruits and vegetables is its ability to decrease the damage rates.

If the fruit is put into a box or a plastic bag, it generally has a 5% to 10% damage rate because it can get bruised and punctured. Molded pulp allows minimizing these rates to less than 2%, which will manufacture more crops looking sellable. As a result, molded pulp for fruits and vegetables offers farmers and distributors more profits as more crops make it to the market and become sellable. Another irreplaceable advantage of such trays is that the molded pulp is breathable due to its ventilated design, which is essential for buying fruits or vegetables. They breathe all the way to the market; they let the fruit breathe; they allow the air to flow around the produce.

This assists in ripping the fruit and reduces the spoilage rates. The environment-friendly attributes of molded pulp also cannot be disregarded. It is a perfect option for companies because such trays, being manufactured from recycled paper fibers, are 100% biodegradable and compostable. In contrast, decisions of other companies to utilize plastic options usually lead to problems of storing or recycling the non-degradable materials and facing the continual disapproval of the consumersaware of the environmental hazards associated with plastic.

Coffee Cups

Molded pulp trays are becoming more and more popular among coffee shops as to the method of securely holding multiple coffee cups together for deliveries. There are at least two reasons that determine this, and they are functionality and environmental impact.

The tight fit of the molded pulp trays’ design appears to be the reason why it is much less likely that a coffee cup will tilt or fall off during the delivery process. Local coffee shops that serve deliveries report a significant decrease in coffee-spill-related incidents. In contrast to plastic bags or cardboard holders, which tend to cause about 5% of the bags delivered to spill, molded pulp trays cause less than 1% of all orders to fall.

Another important aspect is the cost. Every business tries to minimize its costs, and an elementary solution to that is to reduce the number of times spilled drinks have to be cleaned up, or the badges replaced. Besides, a business cannot thrive if its customer base feels unhappy about the service, and spilled drinks are a cause of discomfort to customers, regardless of whether they let their dissatisfaction known to the staff or not. In those terms, the molded pulp seems to be a more reliable and cheaper investment than other alternatives, despite being a bit more expensive initially.

It is also evident that molded pulp trays are lighter than both glass and plastic, which results in lower supply transportation costs. The trays can be neatly stacked, taking up as much space as the needs of the Offerer, and supplying a much denser alternative to bulky carboard or bags. It is also critical in lowering costs that suppliers need to make fewer trips in order to deliver the same number of trays. Finally, and most importantly, molded pulp trays are hygienic and environment-friendly. Because of their composition of recycled paper, they naturally and without any residue rot and decay. These features are in line with the consumer’s demand for products that are environmentally safe. A coffee shop that chooses ecological packaging can use that to their advantage and it can be a major part of their marketing, aimed towards consumers that prefer green products.


Cosmetic Products

Molded pulp trays are one of the examples of packaging for products in the cosmetic industry, such as compact powders, eyeshadow palettes, or perfumes. Originally intended for transportation purposes, molded pulp has become one of the most common materials used in modern cosmetics packaging. The rationale behind the preference for molded pulp is the ability of this material to cushion delicate items and protect them from impacts and vibrations during their way from the warehouse to the storage or even final customers. In the cosmetic industry, maintaining product integrity is one of the key principles necessary for ensuring consumer satisfaction with the brand. Furthermore, cosmetic companies report that with other types of packaging, including plastic or foam, damage rates are around 3-5%. However, when the products are handled in molded pulp, damage rates are reduced to less than 1% of the products.

One of the biggest advantages of molded pulp is its customizability in terms of shape and size. Cosmetic manufacturers can design their own cavities to fit any size or shape of the products they need. The absence of movement inside the package is one of the things that puzzle cosmetic manufacturers manufacturing other types of packages. The movement is the primary reason why the goods get damaged.

One of the major cosmetic manufacturers recalls their purchase of molded pulp and states that they have not had a single shipment with the goods returned to the manufacturer as damaged since the goods were put in molded pulp. In addition, molded pulp trays can be designed to re-enable the use of the mold for another type of product or material, without significant costs or changes to the original shape. This factor is crucial since most of the cosmetic products can be adjusted to fit a standard tray shape. However, there are some luxury brands that need their packaging to be costly and visually unique. Thus, the opportunities for becoming creative without any financial burden other than the original form or shape are priceless.

Industrial Parts

Molded pulp trays are increasingly demanded as a method of packaging a great variety of industrial parts, including those used in the automotive industry, machinery, or tools. This type of packaging is especially relevant to the items that are heavy or not easily rectangular or square. The reason for the relevance of molded pulp trays is that this type of packaging provides the best protection to the item throughout the process of storage and transportation.

The vast majority of companies that are operating in the industrial sector claim that the condition of parts they ordered is much better if they are shipped using a molded pulp tray rather than conventional plastic or corrugated cardboard. Some of the reports suggest that rates of damaging parts that are as high as 10% using the old methods drop to 2% when the part is shipped using molded pulp, which causes a drop in rates of returning or exchanging the items. The biggest advantage of molded pulp trays is that these can be customized to perfectly fit the item, no matter its size and shape. This also allows the company to ensure the item does not move inside the tray during transportation, which helps to avoid the most common types of damage.

Thus, a typical company operating in the industry might get sensors from the manufacturer while the order is kept in molded pulp trays. Even the smallest move of the item might lead to substantial damage to the sensors, which is why it is important for the company to ensure the part is traveling in a box that perfectly fits all the peculiarities of the item shape. This approach helps to reduce the number of parts that are being returned or substituted, and the company spends less money with the drop in rerouting rates.

Molded pulp trays are also cost-effective in terms of transportation and storage, since the material is highly durable and does not degrade over time. In addition to the economic aspect, its high-quality serving is valued in the industrial sector. The material is made of recycled fibers, which allows the other companies to use the services of the first company regardless of the customers they are going to sell the items to, which might have a focus on the issue of sustainability.

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