Is Molded Pulp Packaging more conducive to the transportation of products

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Molded pulp packaging reduces damage rates by up to 70%, is lightweight, and improves space efficiency in transport.

Makes items more durable

One of the great advantages of molded pulp packaging, is the fact that this kind of packaging is considered to be an optimum choice for transporting of goods. The material is made of recycled paperboard and newsprint. Since the material is overall cushioned, it helps to save the cushions in the goods, too. When we take eggs as an example and transport them in a molded pulp carton, the record of breakage rate stays quite low in comparison to plastic or even better polystyrene. Research shows that variety of packaged goods transported in molded pulp is ruined less for at least 70%.

Another good example, which proves my point is transportatin that wine bottles. By putting molded pulp inserts into the box, bottles are much safer to transport. They do not move inside the box meaning they are not going to crush.

As important as the stability of the goods is, the fact that molded pulp is environmental friendly is equally significant. The material is bio-degradable, compostable, and made of recycled matter: in other words it can be called carbon neutral.

When it comes to the production cost for this kind of packaging, I have to say that it is more favourable to ude molded pulp. The average cost for producing a molded pulp tray can amount to $0.25, while if we take a similar plastic one the cost on average can be something between $0.30 – $0.35. Ye, the higer price to produce is a molded pulp tray, but it proves to be more durable and the replacement is less frequent.

The last advantage I am going to mention is the range of packaged goods. Molded pulp packages can be produced for almost any kind of goods. Least of all goods can be absorbed in a packaged box made of molded pulp material. The engineered fit minimizes movement when it comes to heavier goods and even allows not to put any bubble wrap or even peanuts in the box.

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meet your needs

Molded pulp packaging can ideally serve multiple types of products and industries as their customized, protective, and impact-resistant option. In particular, it is beneficial for industry sectors where fragile or sensitive items require additional care during handling and transportation, such as electronic goods, ceramics, and glassware. For instance, in the electronics industry, most products often need to receive robust protection against mechanical shocks. As a result, the molded pulp can be designed into the shape and size corresponding to the given electronic device and fit its exact dimensions and contours. Such a precise shelter significantly reduces the travel of goods within the package, which is important for fragile products, such as smartphones and tablets. As a result, according to data received from shipping trials, electronics that are packed in molded pulp with the custom fit have a damage rate of around 0.5%, which is significantly lower in comparison to the approximately 2% of broader solutions, such as bubble wrap and rigid plastics. Nevertheless, the molded pulp’s custom fit is not limited to corresponding shape only there are also adjusted thickness and density options that enable tighter or looser fits based on the technology’s sensitivity and expected hazards during shipping. Moreover, the level of customization of molded pulp is implemented at no significant extra cost to a company, as a return on the investment to create a set of custom molds required for pulp packaging production is less than one year due to damage rates of products and returned goods. Finally, also important is the minimal impact of molded pulp packaging on the environment, as its material is both recycled for manufacturing and fully recyclable or biodegradable for use. This aspect positively influences a company’s attitude and reputation among consumers who are predominantly interested in smart, eco-conscious business practices that contribute to a lower level of human endangerment on the planet, such as a decrease in fuel-derived plastic use and an increase in packaging process efficiency throughout the lifecycle. Overall, the molded pulp packaging can be described as ideal for every type of product and industry because of its protective features and utilities. It is resistant to impacts and can be highly customized to serve fragile items of all shapes, sizes, and types.

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optimized logistics

Molded pulp packaging is a key cross-industry logistics game-changer. Its lightweight design effectively reduces shipping costs, increasing the number of units that can be transported in a single shipment. For example, in comparison with packaging made of plastic, the molded pulp units used are on average 40% lighter. This lighter weight translates into lower fuel consumption in delivery. A product carrying truck that uses molded pulp packaging uses 10% less fuel in comparison with ones using heavier alternative types of packaging. In addition to the lowered costs, the environmental impacts of lower fuel usage are also achieved.

The most important consideration for the molded pulp packaging, however, is that this type of packaging is not only lighter but also stackable . The nature of molded pulp products means that a solution is often developed to hold the packaged items in place, and this design can easily be made stackable and nestable. In logistical terms, this implies that the units can be stacked in a shipping container or a storage facility, maximizing the utilization of space. For example, an electronics warehouse using molded pulp trays stacked with products can store 30% more stock per square meter than warehouses using non-stackable injection-molded rigid plastic boxes.

For logistics, the speed of production is also a consideration when choosing packaging. Molding equipment can produce thousands of units over the space of an hour, and production is easily shifted with demand. Molds can be quickly swapped in production, resulting in agility in production that ensures fluid supply chains that can respond to the market.

In terms of cost, investment in new manufacturing equipment is the largest upfront cost. However, with lower damage rates, lower shipping costs, and less waste, this investment will eventually turn a profit. Molded pulp production has been reported to result in up to 20% reduced overall packaging costs in comparison to either styrofoam or rigid plastic.

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Compliance with industry standards

Molded pulp packagings not only offers a low-cost and highly effective way to protect products while in transit, but also complies well with various industry standards and regulatory requirements. This is important for companies that need to maintain certifications to access certain markets or the environmentally conscious clientele. Molded pulp is often endorsed by both SFI and FCA, meaning that the packs’ fiber comes from responsibly managed forests. This is important for the food and beverage industry, where both consumers and lawmakers care about environmental implications.

In the electronic industry, where products have to stay functional both in terms of hardware and software for prolonged periods, static electricity is a concern. Standards most commonly adhered to are the IEC ones, and properties that allow IEC standards of electrostatic discharge are included in the reflected standard . This means that the pulp mixture includes enough conductive or anti-static agents for molded pulp to be safe to house electronic products.

Another advantage of products made of molded pulp is their compliance with shipping regulations. According to ISPM-15, any solid wood with a potential pest risk has to be treated to become safe, or not used as packaging in any form. Pulp that molded pulp is made of has had been through refining and chemical treatment, meaning that this regulation does not apply.

Therefore, while the cost of making molded pulp packaging that is compliant with industry standards is higher due to higher quality raw materials and sometimes more complicated production processes, the cost of dealing with problems with regulatory agencies and opportunities to access new markets justify it. This means that firms find that this added cost is more than offset by their reduced number of issues with the regulatory environment and access to new customers and larger segments of industry playing field.

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