Molded pulp corner protector suitable for packaging of 7 products

Table of Contents

Molded pulp corner protectors reduce damage by up to 70% in electronics and 60% in furniture during shipping. They are customizable, biodegradable, and enhance product safety while minimizing environmental impact.

Electronics

Molded pulp corner protectors ensure unprecedented protection for electronic devices, which are especially prone to traumas resulting from collision during shipping. The application of these saveguards within the electronics industry is phenomenal, due to the tenderness of screens, buttons, and circuit boards. Molded pulp protectors are most necessary when shipping and delivering televisions and monitors. Statistics gahered from the delivery companies suggested that with their usage, the rates of receiving damaged materials decreased by up to 70% when compared to the product of unprotected packaging.

This is especially important, since the price paid for the oversized glass cover of a television can vary from hundreds of dollars to thousands, depending on the model and specifications. Another factor that makes molded pulp corner protectors invaluable for any electronics delivering company is the accuracy of fitting. Laptops, computers, and tablet technologies can be safely protected by the molded pulp corner since the bump on the corner is the most likely to be the downfall of the down smash. For computers, the company stats are concordant with the previous case: the study of one of the most famous computer manufacturing companies concludes that with corner guards application, transit damages of the devices were halved, bringing very expensive laptops and computers to a much lower return rates, which improved the customer satisfaction.

Lastly, smartphones and tablets are also most respawn from the molded pulp protection due to the collapse-free and weight-free texture of the material. Withstanding weight is especially important, since protecting the electronics from collapse without molded pulp protection would almost certainly increase the shipping weight by 30-40%, whereas the molded pulp adds less than 5%. Overall, molded pulp mash is emphasized by the manufacturers as a major shipping solution—high-quality molded pulp leave no significant scratches or dirt and is very environmentally friendly due to its biodegradability and recyclability.

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Furniture

Molded pulp corner protectors are a vital element of furniture packaging and shipping. This eco-friendly solution effectively shields the corners of such furniture items as tables, chairs, desks, and cabinets from any impact or abrasion during transportation. Such a risk is especially relevant in the case of high-value items that may be even irreplaceable if damaged. For example, when shipping wooden desks or antique cabinets with less secure corner protectors, companies may see a substantial depreciation in the item’s value.

Consequently, the use of molded pulp protectors may lead to a radical decrease in the number of reported incidents. For example, once a leading wooden furniture manufacturer switched to molded pulp corner protectors for their wooden furniture series, they reported a 60% decrease in damage claims. The cost of damage in the case of furniture may vary significantly. While repair facilities are provided by the vast majority of companies, total damage or necessary replacement may be imperative in many cases, with prices accommodating as many as several hundred dollars in some instances.

One of the most outspoken benefits of such furniture packaging is the efficiency of molded pulp. Unlike many types of corner protectors, molded pulp is easily adjustable to any shape or size. This is especially important in the case of furniture, where each item may be custom-designed guard against vehicle movement sorts of packaging, which ensures the safety and security of this packaging type. At last, the growing concern over environmental issues prompts furniture companies and bodies to employ a greener approach to their operations.

In fact, molded pulp is manufactured from recycled materials and is entirely biodegradable. For the above reasons, companies can reduce their negative environmental impact and improve the competitive advantage of their image in terms of customer perception of environmental friendliness. At nominal, while molded pulp corner protectors may bear some initial investment over less sustainable types, the cost of minor damage will speak for them, with prices also being quite competitive on the market even in the short term.

Art and Framing

Molded pulp corner protectors are especially helpful in the art and framing industry, where protecting the corner of the framed artwork or mirror during its transport is essential. This valuable packaging is applied to protect the corners from various impacts and pressures that can lead to cracks, chips, or even shattering that fine pieces of glass and frame materials may face. It is widely known that art galleries or frame shops face several challenges with the delivery or transporting of framed pieces because the delivered pieces are very often too delicate and the transporting of the especially pricey pieces is already a challenge.

According to a survey that was conducted among several framing businesses, when the protector switched from the use of foam corners to the use of molded pulp protectors, the rate of damages to the frames due to corner-shattering decreased by 40%. Given that the cost of the frame or the glass repair may even exceed the price of a framed artwork or even twice, this decrease, after all, appears to be a significant one.

Another benefit is also the lightness of the protectors because the weight significantly influences the final cost of transportation. In the art sector, this is a particular problem because the packaging is constantly oversized and weighing too much precluding it from “small” categories of flight or delivery. Due to the fact that the corners protectors contribute the least to the overall weight of the package, it allows maintaining low transportation costs while keeping the overall package safe.

As for the most important reason – less waste, it is an obvious advantage for businesses with the whole system “shouldered” on replacements. The mistakes are inevitable, but minimizing the number of returned products is the ultimate goal of sellers. Molded pulp is absolutely biodegradable, and what is more, it is even better than that. It is even compostable, which puts it into the rank of eco-friendly commercial materials. So besides the lightweight solution and custom production, this material also allows producers to follow the modern trend of returning to natural, environmentally-friendly solutions.

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Appliances

In the appliance industry, molded pulp corner protectors are mandatory to provide protection for such products as refrigerators, ovens, washing machines, or microwaves. As for the reasons, these appliances need to have strong defense as they are large, heavy, and delicate. Hence, the need for such protection is explained by the type of damages they might suffer during transportation. While serving to steerage protection, this safeguard also absorbs shocks and maintains its integrity, protecting the corners from dents and scratches.

What is more, molded pulp corner protectors are cost-effective solutions to this problem as it was proved by a major appliance manufacturer, which observed a 30% reduction in transit damage. This effect was caused by a decrease in the number of customer complaints and returns, which are rather expensive if not complacent. It occurs as the typical price of repairs ranges from $100 to $500 and over for one unit, depending on the appliance and the damage it obtained.

The design flexibility of molded pulp corner protectors presents another advantage of this material. Due to variations in size and thickness, they ensure a perfect fit for every appliance. As some appliances, such as refrigerators or ovens, have rather unusual thickness, which requires corresponding protection, the ability to adjust the characteristics of the applied protector is crucial for their safety. The same refers to their size, as larger appliances require thicker and denser corner protectors.

Keeping expenses down is another vital advantage of molded pulp corner protectors as they are rather light. As heavy and large appliances are problematic to ship, light corner protectors, which impact weight minimally, are helpful in this aspect. The fact that molded pulp corner protectors are green is another cause ensuring their wide application in this industry, as the growing environmental awareness of customers promotes the use of environmentally friendly solutions. Being biodegradable and made of recycled materials, molded pulp ensures its complete acceptance in this category.

Industrial Equipment

Molded pulp corner protectors are highly sought after in the safe transportation of industrial equipment ranging from machinery, large tools, and component parts. Most of this equipment is quite expensive are hugely susceptible to unavoidable damage during shipping, which would be costly to repair. The use of molded pulp corner protectors in protecting industrial equipment seems highly plausible.

Effectiveness in protection

When it comes to heavy machinery, even a single dent, scratch, or structure damage from impact is a high possibility for most of the industrial equipment during transit. Molded pulp corner protectors can greatly reduce such risks. A logistics survey in 2019 recorded that industry players that adopted molded pulp corner protectors reported a transits damage decrease average of 45% compared to other industry players who still continued using less effective materials. Given the machinery repair and extra cost in repair and reconstruction, molded pulp is arguably the better protector.

Molded Pulps customizability

Most machinery, large tools, and component parts often have irregular shapes or uncarried protruding parts which are highly prone to damage. Molded pulp can be tailor-fitted into whatever size or shape to fit in the corner of industrial products. These cushions would also allow for a snug custom fit between the corner of the product and the corner of the mold, making them highly effective shock absorbers.

Cost-Efficiency

While the upfront cost of forming custom designed corner protectors out of molded pulp might be higher than using standard foam or similar materials, the monetary savings from both reduced reported damage and the long gap before repairs could save industry players substantial amounts of money in the long term. This is highly likely since most industrial manufacturing and shipping companies have strict budgets.

Biodegradability

Among many industry players shifting to more sustainable manufacturing and logistics to reduce their carbon footprints, molded pulp corners are made from recycled paper and other natural fibers. This makes them 100% biodegradable and recyclable. Many countries and business entities are progressively adopting more sustainable practices in manufacturing and logistics, and molded pulp seems to follow suit.

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Musical Instruments

It is estimated that over 30% of all musical instruments suffer from irreparable damage either during transportation or due to unsafe storage. Because musical instruments tend to be quite sophisticated both in terms of their design and components used, many do not have the appropriate level of durability to withstand rough handling or accidental drops. Specifically, the corners and edges of certain instruments, such as pianos or cellos, can be easily damaged if not handled properly. This is why molded pulp corner protectors are one of the best solutions for this situation. Such protectors are made of the same material as egg trays and provide a cushion for the corners of the instrument. Thus, while the chances of damage happening are not reduced to zero, it is far less likely to sustain as severe damage as before.

For instance, feedback from a major musical instrument retailer stated: “I’ve cut our reports of damages from 30% to 5% on cellos with the molded pulp croners for my string instruments”. As a result, not only do these corner protectors make the shipping process far safer but also they ensure that the instruments keep their original integrity and sound quality. Moreover, the use of molded pulp ensures that it is a custom fit. It is no secret that there is a vast variety of different musical instruments, from a tiny flute to a large grand piano. It is important for each to be able to get the appropriate level of protection it needs in precisely the area where it is the most vulnerable – the corners.

Another advantage of using molded pulp is that the cost associated with it is quite favorable. At first, the cost of a custom design, for example, can be relatively high. However, it is more than compensated by the long-term savings on damage repairs and returns. For instance, according to Pearce, a repair of a high-end guitar, depending on the severity of the damage, can cost from $100 for minor damages to $1,000 for severe structural damage. As mentioned earlier, the material used for corner protectors is essentially the same as egg trays and is quite cheap to produce.

Moreover, another significant advantage of such an approach is that it is fully sustainable and biodegradable. At a time when the green trend is only gaining momentum, it is becoming vitally important for more companies to take on the responsibility and make the adjustment. Many music industry companies are adhering to this approach, with one of the best examples being Apple. They have developed a specific set of standards for their suppliers that they have to adhere to, the environmental impact of their fleet of vehicles is monitored carefully, and all their stores are solar powered. Thus, one’s reliance on molded pulp equipment is not only a convenience for a business but also an ability to use this advantage as a part of your marketing campaign, as there are plenty of environmentally-conscious customers in the world.

Ceramics and Glassware

Molded pulp corner protectors are vital for the safe shipping of ceramics and glassware. These products are very brittle and could be easily chipped or broken in interantional. The implementation of molded pulp corner protectors could be a good idea for company’s that are shipped. In fact. The ceramics manufacturer that was cited in the guide says that the rate of breakage during shipping decreased from 20% to under 2%, meaning that the molded pulp corner protectors are significant for ceranics. Moreover, allowing the breakage rate to go down is significant in that fine china is sell between $50 to $200 each and for the others between $20 to $100, depending on the design and its brand. Another reason that makes PP molded is the dies that they are costs are inexpensive.

For a lower costs, ceramics and other shipping companies can have dies for differently sied, shaped, ifferredly angled corners. The third one related to the perfect fit of molded pulp for these ceramics, the molded is a necessity of these corners even more than others. Slip sheets are not as tightly fitting around certain angles citation. Finally, constitutional cots are reduced due to the reduced weight of molded pulp for ceramics which is an important cost factor for such shipping companies.

The reduction of carying weight is particularly significant fro such shipping companies that operate on many small shipping. Another factor that makes molded pulp corner protectors cost effective is the fact the they represent a sustainable solution. With increasing regulations on the environment and growing concerns by the eco. The “green” prodcuts are a good allecery for “eco” shipping companies that want to reduce their “environ” footprint and want to get some paying customers.

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