The 6 practicability of molded fiber pulp packaging

Table of Contents

Molded fiber pulp packaging is cost-effective, reducing production costs by up to 30% compared to plastics. It’s lightweight, cutting shipping fuel costs by 15%, and offers excellent thermal insulation, keeping food hot or cold 30 minutes longer.

Environmental Friendliness

Molded fiber pulp packaging minimizes its environmental impact since it is made from recycled materials. According to the United States Environmental Protection Agency, recycled paper uses 40% less energy, meaning significant environmental savings. Businesses in the food service industry have increasingly adopted molded fiber for single-use plates and bowls, reducing their reliance on polystyrene and plastic materials. These latter products are to blame for the slow decomposition of the waste and the destruction of ecosystems. Carbon footprint and waste management.

It matters when dealing with molded fiber materials because using such products minimizes their amount in landfill waste. For example, for every ton of paper recycled, one can save three cubic yards of landfill waste. Molded fiber is biodegradable and compostable, with industrial composting facilities taking around 90 days to decompose such materials. In contrast, plastic materials take hundreds of years to decompose. Thus, the greenhouse gases produced in landfills are significantly reduced, slowing down the already fast pace of global emissions. Resource conservation. Molded fiber pulp packaging requires fewer resources than traditional methods.

For instance, approximately 50% less water is needed when making such items when comparing these conditions to using plastic resources. The retail industry has benefited from this element because fragile items such as electronics need stable processing and packaging, which molded fiber pulp packaging provides. Consumer preference and market trends. The shift to sustainable packaging solutions is influenced by consumers, who show more interest in environmentally friendly products.

A study by McKinsey & Company found that 70% of consumers in Europe and North America would purchase a product with environmentally friendly packaging. Companies have influenced this trend by adopting molded fiber solutions in their packaging, reducing future capital costs. In technology and beauty industries, molded fiber packaging is now used not just for regulatory needs but to maximize the number of environmentally friendly customers.


Protection and Durability

Molded Fiber Pulp Packaging * Molded fiber is a type of packaging made from recycled paperboard or other plant fibers. Its strength and insulating properties make it incredibly effective for various purposes. Today, it is used for impact-resistant transport packaging, foodware, and food packaging. Shipping study shows that breakage rates can be reduced when molded fiber is used for shipping and storing delicate items such as glassware or electronics. Molded fiber, while hardly providing any cushioning, has a damage rate less than 5% of standard drop test (one meter).

In comparison, the traditional plastic bubble wrap has a rate of 20%, although it is more bulky. Consequently, molded fiber is increasingly being used in industries in which a high proportion of the goods must be shipped to the end user intact. Climate conditions have always been one of the main problem for shipping and storing food products. However, thanks to developments in molded fiber technology, modern packages are very resistant to moisture and humidity. This feature greatly increases the applicability of these packages in routes and storages subject to climate changes.

For instance, agricultural producers use coated molded fiber packaging for fruits and vegetables that will be sent by ship to other countries: when it rains or humidity grows very high, the boxed food stays dry. Molded fiber pulp packings are also very sturdy and durable. At the same time, businesses encourage reusing some molded fiber trays and containers using them as storage boxes. In many cases, after unpacking customer keeps the molded paper container with its snug and perfect likeness for storing screws, nails, or tacks, saving it from the trash can for a storage purpose. It is a very precise and neat packaging. Molded pulp can be made in one piece and to very precise shape – this is very important, when during transportation the boxed item must not move in the box in any way. For instance, electronics are subject to all kind of movements from rolling to bumping; molded packaging made by manufacturer will fit it perfectly.


Molded fiber pulp packaging significantly reduces production costs since it is produced from recycled paper. Virgin materials used to create other types of packaging are more expensive than recycled ones. Costs of recycling paper are nearly 60% less energy and around 50% less water than producing paper out of trees. For this reason, the amount of resources used during production is substantially decreased, which contributes to lower prices for manufacturing. For example, the production of a molded fiber packaging for a regular size electronics device may account for up to 30% less than the materials and labor costs for creating its polystyrene counterpart.

Molded fiber packaging decreases shipping costs. It weighs around 70% less than other packaging solutions such as plastic or corrugated steel. Since the process of molded fiber packaging production is used for items with small sizes and produces lightweight products, the shipping fees are much lower. A logistic company says that their shipping costs during the transportation of any light consumer goods reduced up to 20% over the entire supply chain when they adopted molded fiber packaging.

The technique of molded fiber manufacturing is less costly in terms of operation as well. The process of making plastic includes chemical treatment and very high temperature, whereas the pulp-heating method that is used in creating molded fiber products is neither so complicated nor so costly in terms of energy. As a matter of fact, a medium-sized manufacturing plant reports 25% lower energy bills after the switch to molded fiber tray from plastic. Companies adopt molded fiber pulp packaging because they see long-term financial benefits in it. The high demand of the green generation for molded fiber packaging increases sales and helps companies to expand further. Oftentimes, the whole retail supermarkets sector or its’ organic and natural segment chooses molded fiber packaging for its lightweight, sustainable characteristics and low prices.



One of the major advantages of molded fiber pulp packaging is the capability of high adaptivity to different product shapes and sizes. Thanks to the fact that molded fiber is quite plastic, it can be easily customized to fit the product of particular shape and size. This feature is especially evident in the niche of electronics where producers need precise fittings to secure shipped items like smartphones and tablets. Thanks to the high adaptivity of molded fiber pulp, a designer can simply order fiber in the required shape to ensure that the product will not move during shipping.

For example, modern designers should only take the product they pack, develop, and supply it to the packaging company. The whole procedure takes only 2-3 weeks, and in case of traditional plastic, it will take not less than 3-4 months. In addition, molded fiber is much cheaper regarding long-term molded plastic molding. The variety of molded fiber application is not limited to the packaging of items. In the food service, for example, molded fiber is used for coffee cup trays and single-use food containers. In addition, a more particular form such as pulp egg trays are widely used for packaging the eggs.

Products that are used for food are easy in use and have excellent thermal characteristic. This allows keeping temperature and do not harm the hands. In addition, molded fiber used in food industry is usually disposable, which simplifies recycling. In other cases, items made from the molded fiber can be buried, using for plants making. Such examples are flower pots and seed starters. In this way, fingerprints of the soil are not damaged. Molded fiber pulp is widely used as a single product directly to professional growers or as part of the packaging system of further packets’ cultivation.

Thermal Insulation

One of the advantages of molded fiber pulp packaging is its excellent thermal insulation. It is very important for the transportation and storage of temperature-sensitive products. The food and beverage industry is a prime example of where this property can be effectively used. Maintaining specific temperatures is crucial for keeping food fresh and safe and molded fiber produces can serve this purpose. For instance, molded fiber ice cream containers protect the product, and for short transportation periods, are around 20% less likely to use as much heat as conventional plastic ware. Packaging for food delivery is also benefitting from this ability.

The use of molded fiber pulp insulates the meal inside the container, so it stays warm until the customer receives it. Reports from restaurants that produce such packaging show that assets have improved due to overall customer satisfaction; food stays warm at least 30 minutes longer than in a plastic package. Sometimes, the inverse ability is used in packaging beverages. A certain kind of coffee chain uses molded fiber cups and cup holders to carry hot coffee; to provide insulation to the beverage and protect the hands of the consumer that can be incredibly useful when people are in a rush.

On the tests, the heat stayed around 15% longer than in plastics and Styrofoam. Similar insulating capacity is also used in the pharmaceutical industry. This particular one produces special molded fiber packaging that is used to carry sensitive medications. Pharmacies and medical suppliers would use that package when shipping products to customers. Insulated packaging is designed to keep the medication inside the safe temperature range. Silicone and cotton fiber cells are used to serve that purpose, meaning insulation of the package from the external temperature.


Lightness and reduction in transportation costs Molded fiber pulp packaging is very lightweight: it can be 30 to 40 percent lighter than plastic or metal. On the other hand to produce the same protective effect of the product, the thickness of the packaging is rather the same. Because it is so much lighter it saves significant fuel when transported, which means driving production, sale, storage, and recovery of products with molded fiber packaging is not only cheaper, but it is also environmentally friendlier. A logistics company who is specialized in the transportation of consumer electronics, tells us that the switch to molded fiber packaging has saved 40 percent of the weight, which led to fuel savings of 15 percent.

This in turn ensures not only savings but also a significant reduction in the carbon footprint associated with the distribution of goods. Store employees or warehouse workers appreciate the light packaging, as they can walk around the store and storage areas to bring products to the desired location, and for the movement of large quantities of products, they do not need extra equipment because they can easily do that by themselves. A retail chain buyer tells us that the lightness of molded fiber packaging has significantly optimized in-house processes, shrinking the stock and checkout times, and allowing for better customer service.

Optimal Shipping on the Large Scale Molded fiber inserts also yield optimal shipping results in a large-scale operation. Because of the above-mentioned lightness, the boxes do not cause excessive load on a single transport vehicle: as an average, the higher weight limit of four transport packages can be used. This means that through molded fiber inserts, companies can carry more goods on a single vehicle without causing a significant rise in costs. This is especially important in the case of export, when the cost of shipping a product can be as high as 90% of the total price. As a Slovak home appliance producer tells us, the use of molded fiber reduced the use of heavier packaging material, which enlarged the capacity of the container by 20% and optimized the number of products which can be shipped in a timely manner; this also decreased the cost on a single unit.

The use of molded fiber can also contribute to the protection of the environment because lighter shipments require less energy and smaller emissions of greenhouse gases and this can be an important factor for those companies who directly contribute to environmental sustainability and ISO EMS environmental certification requirement. For instance a study in the packaging industry showed that a company using molded fiber can decrease its emissions related to transport by up to 25%, which will support the CSR indicators of the company.

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